Shanghai, China
Business Type:
Manufacturer/Factory
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, ISO 14064, QC 080000, GMP
OEM/ODM Availability:
Yes
OEM/ODM Service

Shampoo Bottle Label, Bottle Label, Label Machine manufacturer / supplier in China, offering on-Line Vision Inspection System for Defect of Shampoo Bottle Label, Labeling Machine for Jeans Leather Label, Keno-L104A Auto Labeling Machine for Private Label Dog Toys and so on.

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Supplier Homepage Products Labeling machine on-Line Vision Inspection System for Defect of Shampoo Bottle Label

on-Line Vision Inspection System for Defect of Shampoo Bottle Label

Min. Order / Reference FOB Price
1 Set US $17,800-35,800/ Set
Port: Shanghai, China
Production Capacity: 10 Sets Per Month
Payment Terms: L/C, T/T, D/P, Western Union, Paypal, Money Gram
Automatic Grade: Automatic
Application: Cosmetics, Drinks, Skin Care Products, Hair Care Products, Oil, Vegetable, Fruit, Dairy Products
Type: on-Line Vision Inspection System for Defect
Driven Type: Electric
Classification: on-Line Vision Inspection System for Defect
Packaging Material: Bottle

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Basic Info.

Model NO.
KENO-IM101
Packaging
Bottles
Color
White
MOQ
1 Set
Warranty
1 Year
Terms of Payment
50% T/T in Advance, The Rest 50% Will Be Finished
Trademark
KENO
Transport Package
Wooden Case
Specification
1500X800X1450mm
Origin
Shanghai China
Product Description

on-Line Vision Inspection System for Defect of Shampoo Bottle Label

 

1.Vision System introduction

Machine vision is a system that uses machines instead of human eyes. Analysis the images through cameras automatically, discover the difference and exceed the setting tolerance range, then judge as unqualified product to reject it accurately.
 

2.System background

There are kinds of quality problems in the labeling process, such as no label, wrinkle, tilt deviation. Labels are an important part of every product, a symbol of the product. Customers will know the product through the label. Quality defects not only affect the appearance of the packaging, but also reduce the competitiveness of the product in the market.
 

3.The details of On-line inspection system

This series On-line vision inspection system, applicable to the quality inspection for labeling process. This system is customized according to detail requirement.
 
3.1 System composition
Inspection Station
Separation structure
The inspection station is installed on the conveyor line, and the control cabinet is placed nearby.
System Composition
A:Inspection station
The light source, the lens, the camera, acquisition card, The host computer, software and display
B:Rejecting device
Electric control, mechanical device
 

 
3.2.System solutions
3.2.1 Inspection requirements
Set 2 stations
Shampoo bottle label defect
 
A:The front label
*No label
*Wrinkle
*Tilt deviation
 
 
B:The back label
*No label
*Wrinkle
*Read the Bar code, compare the code information, check the obvious dirty.

 
3.2.2 Prerequisites for inspection
Prerequisites for inspection
Considering the shampoo bottle is easy to fall down,it is not suitable to increase new conveyor belt,the inspection station will be installed on the conveyor belt behind the labeling machine.
Speed
120 bottles/minute
Bottle size
Rectangular plastic bottle Height 180mm, Width 40mmXL85mm
Conveyor height
850mm

on-Line Vision Inspection System for Defect of Shampoo Bottle Label

 
Defect Category
Detection solution
Detection solution
*No label

*Wrinkle

*Tilt deviation

 
No label is easy to detect.

A:Judging the wrinkle through the printed pattern is deformed or not. 

B:Judging tilt deviation through the distance between the printed pattern and the edge

 
No label 100%

A:
Wrinkle detection precision is long edge or short edge shortening bigger than or equal to 1mm

B:
The tilt deviation detection precision is the label paper deviation more than or equal to 1mm relative to the edge of the bottle.

 
*Read the Bar code, compare the code information, check the obvious dirty.
Find the code, then read the Bar code, compare the code information, check the obvious dirty.
The detection precision for the unreadable code or the code with wrong information is 100%.

The detection precision of dirty on the bar code is bigger than or equal to 2 square millimeters.

 
Note:

A:Dirt color cannot be effectively detected if it is similar to the background color. 

B:The project detection deviation needs to be accurate, and need to locate the bottle body and label paper position, so the bottle body positioning need to be very accurate, to make sure that the consistency of bottle in the position and direction during over-detection.

C:The project requires a large field of view,and it needs a high-resolution camera..(More than 5 million pixels)

 

System advantage
Replacing the inspection personal with the In-line inspection equipment, to monitor production process in time, to improve production efficiency and production process, possible to work 24 hours every day. Higher accuracy, faster speed and stable operation. Invest for the system one-time, greatly reduce the operator and management cost.
 
Customizing software according to each product and detailed requirements, improve the accuracy and convenience.
 

Main part list
Vision inspection system main parts list(one set)
No
Name
Model
Quantity
Brand/Origin
1
Detection camera
2500-20gm
2
Basler/Germany
2
Detection lens
8mm
2
Vst/Japan
3
Light source
D330
2
China
4
Light controller
DP1024-4
2
China
5
Industrial computer
IPC-610L
1
Advantech/Taiwan
6
Display
17 Inches
1
Advantech/Taiwan
7
Data acquisition card
4 ports
3
Intel/USA
8
Serial output card
DPIO4-4
1
China
9
Encoder
2000 pulses
1
Banner/USA
10
Solenoid valve
 
1
Festo/Germany
11
Cylinder
 
1
Festo/Germany
12
Power transformer
BK1000
1
DELIXI/China
13
Power supply module
DC 24V
1
MV/Taiwan
14
Power supply module
DC 12V
1
MV/Taiwan
15
Trigger sensor
QS18
2
Banner/USA
16
Wireless receiver
 
1
TP-LINK
17
Control cabinet
 
1
China
18
Collection station
 
1
China


Packing & Delivery
 
Packaging
Size
1500 (L) * 800 (W) * 1450 (H)mm
Weight
380kg
Packaging Details
The normal package is wooden box(Size: L*W*H). 

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