on-Line Vision Inspection System for Defect of Shampoo Bottle Label

• Automatic Grade: Automatic
• Application: Cosmetics, Drinks, Skin Care Products, Hair Care Products, Oil, Vegetable, Fruit, Dairy Products
• Type: on-Line Vision Inspection System for Defect
• Driven Type: Electric
• Classification: on-Line Vision Inspection System for Defect
• Packaging Material: Bottle
• Model NO.: KENO-IM101
• Packaging: Bottles
• Color: White
• MOQ: 1 Set
• Warranty: 1 Year
• Terms of Payment: 50% T/T in Advance, The Rest 50% Will Be Finished
• Transport Package: Wooden Case
• Specification: 1500X800X1450mm
• Trademark: KENO
• Origin: Shanghai China
• Production Capacity: 10 Sets Per Month

Product Description

Product Description


 

1.Vision System introduction

Machine vision is a system that uses machines instead of human eyes. Analysis the images through cameras automatically, discover the difference and exceed the setting tolerance range, then judge as unqualified product to reject it accurately.
 

2.System background

There are kinds of quality problems in the labeling process, such as no label, wrinkle, tilt deviation. Labels are an important part of every product, a symbol of the product. Customers will know the product through the label. Quality defects not only affect the appearance of the packaging, but also reduce the competitiveness of the product in the market.
 

3.The details of On-line inspection system

This series On-line vision inspection system, applicable to the quality inspection for labeling process. This system is customized according to detail requirement.
 

3.1 System composition
Inspection Station	Separation structure	The inspection station is installed on the conveyor line, and the control cabinet is placed nearby.
System Composition	A:Inspection station	The light source, the lens, the camera, acquisition card, The host computer, software and display
	B:Rejecting device	Electric control, mechanical device

 

 

3.2.System solutions 3.2.1 Inspection requirements
Set 2 stations	Shampoo bottle label defect	A:The front label	*No label *Wrinkle *Tilt deviation
		B:The back label	*No label *Wrinkle *Read the Bar code, compare the code information, check the obvious dirty.

3.2.2 Prerequisites for inspection
Prerequisites for inspection	Considering the shampoo bottle is easy to fall down,it is not suitable to increase new conveyor belt,the inspection station will be installed on the conveyor belt behind the labeling machine.
Speed	120 bottles/minute
Bottle size	Rectangular plastic bottle Height 180mm, Width 40mmXL85mm
Conveyor height	850mm

 

Defect Category	Detection solution	Detection solution
*No label *Wrinkle *Tilt deviation	No label is easy to detect. A:Judging the wrinkle through the printed pattern is deformed or not.  B:Judging tilt deviation through the distance between the printed pattern and the edge	No label 100% A: Wrinkle detection precision is long edge or short edge shortening bigger than or equal to 1mm B: The tilt deviation detection precision is the label paper deviation more than or equal to 1mm relative to the edge of the bottle.
*Read the Bar code, compare the code information, check the obvious dirty.	Find the code, then read the Bar code, compare the code information, check the obvious dirty.	The detection precision for the unreadable code or the code with wrong information is 100%. The detection precision of dirty on the bar code is bigger than or equal to 2 square millimeters.
Note: A:Dirt color cannot be effectively detected if it is similar to the background color.  B:The project detection deviation needs to be accurate, and need to locate the bottle body and label paper position, so the bottle body positioning need to be very accurate, to make sure that the consistency of bottle in the position and direction during over-detection. C:The project requires a large field of view,and it needs a high-resolution camera..(More than 5 million pixels)

System advantage

Replacing the inspection personal with the In-line inspection equipment, to monitor production process in time, to improve production efficiency and production process, possible to work 24 hours every day. Higher accuracy, faster speed and stable operation. Invest for the system one-time, greatly reduce the operator and management cost.
 

Customizing software according to each product and detailed requirements, improve the accuracy and convenience.
 

Main part list

Vision inspection system main parts list(one set)
No	Name	Model	Quantity	Brand/Origin
1	Detection camera	2500-20gm	2	Basler/Germany
2	Detection lens	8mm	2	Vst/Japan
3	Light source	D330	2	China
4	Light controller	DP1024-4	2	China
5	Industrial computer	IPC-610L	1	Advantech/Taiwan
6	Display	17 Inches	1	Advantech/Taiwan
7	Data acquisition card	4 ports	3	Intel/USA
8	Serial output card	DPIO4-4	1	China
9	Encoder	2000 pulses	1	Banner/USA
10	Solenoid valve		1	Festo/Germany
11	Cylinder		1	Festo/Germany
12	Power transformer	BK1000	1	DELIXI/China
13	Power supply module	DC 24V	1	MV/Taiwan
14	Power supply module	DC 12V	1	MV/Taiwan
15	Trigger sensor	QS18	2	Banner/USA
16	Wireless receiver		1	TP-LINK
17	Control cabinet		1	China
18	Collection station		1	China

Packing & Delivery

 

Packaging
Size	1500 (L) * 800 (W) * 1450 (H)mm
Weight	380kg
Packaging Details	The normal package is wooden box(Size: L*W*H).