Automatic Grade: | Automatic |
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Application: | Cosmetics, Drinks, Skin Care Products, Hair Care Products, Oil, Vegetable, Fruit, Dairy Products |
Type: | on-Line Vision Inspection System for Defect |
Driven Type: | Electric |
Classification: | on-Line Vision Inspection System for Defect |
Packaging Material: | Bottle |
Customization: |
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3.1 System composition | |||
Inspection Station | Separation structure | The inspection station is installed on the conveyor line, and the control cabinet is placed nearby. | |
System Composition | A:Inspection station | The light source, the lens, the camera, acquisition card, The host computer, software and display | |
B:Rejecting device | Electric control, mechanical device |
3.2.System solutions 3.2.1 Inspection requirements | |||
Set 2 stations | Shampoo bottle label defect | *No label *Wrinkle *Tilt deviation | |
B:The back label | *No label *Wrinkle *Read the Bar code, compare the code information, check the obvious dirty. |
3.2.2 Prerequisites for inspection | |||
Prerequisites for inspection | Considering the shampoo bottle is easy to fall down,it is not suitable to increase new conveyor belt,the inspection station will be installed on the conveyor belt behind the labeling machine. | ||
Speed | 120 bottles/minute | ||
Bottle size | Rectangular plastic bottle Height 180mm, Width 40mmXL85mm | ||
Conveyor height | 850mm |
Defect Category | Detection solution | Detection solution |
*No label *Wrinkle *Tilt deviation | No label is easy to detect. A:Judging the wrinkle through the printed pattern is deformed or not. B:Judging tilt deviation through the distance between the printed pattern and the edge | No label 100% A: Wrinkle detection precision is long edge or short edge shortening bigger than or equal to 1mm B: The tilt deviation detection precision is the label paper deviation more than or equal to 1mm relative to the edge of the bottle. |
*Read the Bar code, compare the code information, check the obvious dirty. | Find the code, then read the Bar code, compare the code information, check the obvious dirty. | The detection precision for the unreadable code or the code with wrong information is 100%. The detection precision of dirty on the bar code is bigger than or equal to 2 square millimeters. |
Note: A:Dirt color cannot be effectively detected if it is similar to the background color. B:The project detection deviation needs to be accurate, and need to locate the bottle body and label paper position, so the bottle body positioning need to be very accurate, to make sure that the consistency of bottle in the position and direction during over-detection. C:The project requires a large field of view,and it needs a high-resolution camera..(More than 5 million pixels) |
Vision inspection system main parts list(one set) | ||||
No | Name | Model | Quantity | Brand/Origin |
1 | Detection camera | 2500-20gm | 2 | Basler/Germany |
2 | Detection lens | 8mm | 2 | Vst/Japan |
3 | Light source | D330 | 2 | China |
4 | Light controller | DP1024-4 | 2 | China |
5 | Industrial computer | IPC-610L | 1 | Advantech/Taiwan |
6 | Display | 17 Inches | 1 | Advantech/Taiwan |
7 | Data acquisition card | 4 ports | 3 | Intel/USA |
8 | Serial output card | DPIO4-4 | 1 | China |
9 | Encoder | 2000 pulses | 1 | Banner/USA |
10 | Solenoid valve | 1 | Festo/Germany | |
11 | Cylinder | 1 | Festo/Germany | |
12 | Power transformer | BK1000 | 1 | DELIXI/China |
13 | Power supply module | DC 24V | 1 | MV/Taiwan |
14 | Power supply module | DC 12V | 1 | MV/Taiwan |
15 | Trigger sensor | QS18 | 2 | Banner/USA |
16 | Wireless receiver | 1 | TP-LINK | |
17 | Control cabinet | 1 | China | |
18 | Collection station | 1 | China |
Packaging | |
Size | 1500 (L) * 800 (W) * 1450 (H)mm |
Weight | 380kg |
Packaging Details | The normal package is wooden box(Size: L*W*H). |
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